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Shannon View Drop Down
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Direct Link To This Post Topic: Any BMW sleuths that can figure this out
    Posted: 09-November-2008 at 15:04

Hello everybody. I am new to this forum. I own two vehicles, a Z3 and a 523I. I have had six BMW's over the last ten years without any major problems.........until now

I bought my 523I about twelve months ago. It has 145k on the clock. It was never very spectacular on performance but I put this down to previously owning a 530i SE that had a modded engine and was really quick.

I was told that the cat converter was blocked and that this was causing lack of performance so I had a new one fitted. This did improve the performance slightly. Two weeks ago it failed emission tests on its MOT and my local mechanic took it away to test. He came back with the car the next day and told me that he thought the timing chain had jumped and that it would cost thousands to fix!!!!!

I went to a BMW specialist garage for a second opinion. He put the vehicle on a computer and told me that the engine was fine but that several sensors needed replacing. He quoted me £700 to sort the car out. I booked the car in with him that day.

He called me up after having the car two days and said that he had found evidence that the cylinder head gasket had been replaced VERY RECENTLY. I have never had ANY work done on the engine at any time so I called my other mechanic to see if he had done the work. He said that no way had he taken the head off and would have charged me if he had (guess I trust him that he didn't).

The BMW specialist proceeded to do the work. He replaced the Cam Position Sensor and two EX sensors (I guess he means lambda sensors) and charged me just over the £700 he quoted.

When I picked the car up it was running great apart from an engine judder that was apparent under braking. Very responsive, loads of power, perfect.....................for about fifty miles!!!!!!!!!

I had to break suddenly after a car pulled out in front of me. From then on disaster. As I pulled away at about 15mph there was a very loud screech from the engine and the feeling was as if the engine was braking itself. No power at all. I had to nurse the car for about thirty yards to the nearest layby. If I went above 10mph the screech would return.

In the layby the engine was juddering violently and appeared to be only firing on a few cylinders. I turned off and called the RAC. The RAC man could not figure it out and advised not to run the engine. He transported the car home for me. He also observed that the car had recently had the engine oil changed. It has not (at least not by me).

I was straight on the phone to the BMW specialist. No more than fifty miles and the engine gives up does not sound right. He was beligerent saying that nothing he had done could cause this.

I now have a BMW that I have spent £700 on and will not go. Nobody is owning up to changing the head gasket. Nobody owning up to changing the engine oil. (if indeed any of this work has been done)

Does anyone out there have any clues as to what may have happened here?

What I would dearly like is to find an independant motor vehicle technician who could examine my car and report back on what has happened. Does anyone know how I can do this?

Heres hoping someone can help. 

 

 

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Stone-IslandV8 View Drop Down
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Direct Link To This Post Posted: 09-November-2008 at 15:50
Sorry to hear of your problems with the car. The only guys I can think of that'd be good in the investigation process would either be a decent dealer or BMWorx but they're in Aylesbury which might be a bit far to go.

Might be worth doing some digging to see if the guy had to dismantle anything to fit the sensors. Might be he didnt do something back up properly and thats causing the problem. I had a replacement engine fitted in my old 520 and you wouldnt believe the amount of stuff the so-called BM specialist didnt connect properly.

Sorry can't help more.

John
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Direct Link To This Post Posted: 09-November-2008 at 18:03

I would also contact your local citizens advice centre or a solicitor to see where you stand legally and what action you could take against both parties to resolve your issue.

 

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Direct Link To This Post Posted: 09-November-2008 at 21:06

Thanks to Stone-IslandV8 & Bigian for your replies.

I wonder if anyone can tell me if you need to dismantle any engine components to replace the lambda sensors. Camshaft position sensor looks straightforward and you can see it at the front of the engine.

Just wondered if the garage has forgotten to replace or tighten something up.

Also wondered if anyone else has suffered such a catastrophic failure after replacing sensors.

 

 

 

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Direct Link To This Post Posted: 09-November-2008 at 23:25

As far as I know, the lambda sensors are in the exhaust, or at least one of them is anyway.

Sorry to hear about this trouble, hope you get it sorted out, is at an E39?

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Direct Link To This Post Posted: 10-November-2008 at 14:00
Lambda sensors of which there are 2 IIRC are found in the exhaust manifold .

Reread the thread again and it sounds like somethings not been put back right and movement in the engine caused by sudden breaking has moved whatever it is.
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Direct Link To This Post Posted: 11-November-2008 at 06:33
Airflowmeter ?  Petrolpump ? Crankcaseventilation faulty so oil gets back in the cylinders.
BR Hasso
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Direct Link To This Post Posted: 11-November-2008 at 09:49

Thanks for all your reponses.

RAC transported the car back to the BMW specialist on Monday morning. I felt that I had to give the guy the chance to reflect back on his work. My main problem here is that the car has been reliable (albeit sluggish) but that the engine failure occured just fifty miles after it had been in his garage.

All I can deal with is facts and not guesswork.

The engine judder that was apparent under braking was NOT there when I took the vehicle in, only when I picked it up. I called him at the time  to tell him about this. He told me that he had replaced two tie rods (which he had ) and that this was causing the judder and would eventually go away. The judder was not from the brakes it was from the engine. There was also a slight tapping noise but I discovered one of his screwdrivers under the bonnet which was causing this noise.

The guy called me this morning to tell me that he needed to "dismantle" the engine for further investigation. He said that the timing chain may have slipped as a possible cause. That the hydraulic bit for this could have failed. Or it could be something completely different. (nothing like covering all your options!!!!!!).

He said that he does not know what causes the engine to make an extremely loud screech at 8-10mph and for the car to pull up as if the brakes had been applied hard, but that this could be the transmission?

He further said that it was going to be a big job and that I would be without the car for weeks.

If you read the first bit of my post you will see what the original local jobbing mechanic told me. "that the timing chain had slipped and that it would cost thousands to fix". This is the reason that I took it to a BMW specialist. The BMW specialist told me that he had never come accross a failed BMW engine and that if I spent the £700 on sensors the car would be fine.

Now it would appear that the original mechanic (local guy who does bits and bobs) could have been correct. If this is the case I have spent £700 for nothing (on the advice of a specialist). And, still have to fork out for a new engine, and may have ended up with a knackered transmission for good measure.

This would end up costing more than the car is worth!!!!!!

Does anyone want to buy a knackered BMW 523i SE?

my faith in BMW specialists is starting to erode.

Does anyone out there have any suggestions how to get myself out of this mess. (no high cliffs or buildings where I live so jumping off is not an option)

 

 

 

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Direct Link To This Post Posted: 11-November-2008 at 11:39
If you've decided not to stick a new engine in and had enough of pouring money away on investigations with no guarantees then I'd flog it and cut my losses, if its got a good spec and I had the space I'd part it out, if not I'd do a very honest ad on ebay and see what you get.
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Direct Link To This Post Posted: 11-November-2008 at 12:03

I agree with Stone Island.

There is little to be gained from throwing lots of money at a car with 145k on the clock.  

Entering an age of Austerity and now driving a Focus Diesel.
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Direct Link To This Post Posted: 11-November-2008 at 14:00

There are a few issues that can rear their heads on M52 engines, including the dreaded nikasil and cooling issues but to be honest I've never heard of one going with a catastrophic failure resulting from timing chain issues.  If I'm not mistaken they have double chains. 

Also, if it had jumped a few teeth I'd imagine that it would just make a horrible metallic noise and then stop because valves and pistons, etc. would be out of sync.

Do you know much about just how "specialist" your specialist is?  Sounds to me like you have been unfortunate with 2 guys that really don't know all they say about BMW's (or cars generally) and not prepared to be open and honest or stand over their work.



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Direct Link To This Post Posted: 11-November-2008 at 16:03

I don't want to be unfair so I won't name him but he adveritises on the web as being a BMW specialist with over 10 years experience.

Logic also tells me that a catastrophic engine failure can happen at ANY time. What I can't get my head around is how soon after he had done work on the engine that it failed. Have I just been very unlucky?

The engine judder under braking I think is significant. It was apparent at once after I picked up the car and I told him so. It was NOT there when I took the vehicle in.

His comments that the cylinder head gasket had been replaced VERY recently is also puzzling. The head as never been off as long as I have had the car for sure. The other mechanic only had the car for two or three hours and he swears blind he never touched it.

Obviously the BMW specialist is now covering his corner and will eventually tell me that whatever has happened was unfortunate and was not down to him, although how he will "front" this to me will be worthy of an oscar for sure.

Can anyone tell me precisely what would happen if the timing chain were to jump a tooth or so. Would the pistons and valves collide and what would be the resulting damage? The engine was still running when the RAC man started it but it was missing on a couple of cylinders and the timing chain was slightly noisy. The car even drove forward out of the drive at about 5mph but any attempt to go over this speed and the horrible noise and engine braking occurs.

Thanks for all your help/comments so far

 

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Direct Link To This Post Posted: 12-November-2008 at 11:51

Check the wakuumhose and valves between engine and powerbrake unit or the powerbrake unit.

http://www.realoem.com/bmw/showparts.do?model=DM32&mospi d=47539&btnr=34_0548&hg=34&fg=25

 

BR Hasso
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Direct Link To This Post Posted: 12-November-2008 at 21:14

Sorry to hear about your troubles but just to add my 2 pennorth. In my experience, a timing chain would only jump if either the chain tensioner had failed or if the chain had stretched badly, the latter of the two would happen over a very long period of time and would be noticable long before failure. If it has slipped, the head would have to come off to see if there is any damage to the valves or pistons (if they have come together)

What grounds has this BMW specialist got to think the head has been off recently, I'm sure the only way to tell is to take the head off and inspect the gasket so how can he tell?

Not discounting what you are saying but for an engine to judder under breaking is strange. The braked being applied has no effect on the actul running of the engine at all. The brakes use the vacuum (which is created by the engine) from the servo to assist the braking but this should not affect the actual engine running at all. The judder under braking can be caused by either warped brake discs, uneven pad wear or worn track arm bushes on the front suspension.

Has the car been regularly serviced and the oil checked. Has it ever run low on oil?

As mentioned before, it may be a good idea to speak to trading standards though they may advise you to take to a BMW dealer and get a full diagnostics done but then if the BMW specialist is found to be at fault, he would be liable for all costs incurred but you'd have to shell out more first.

Citizens advice may also be of use but I think trading standards is best, see here  http://www.tradingstandards.gov.uk/index.cfm

I hope you get it sorted soon. Unfortunatley there are a lot of bad garages out there and finding a good one is a lottery, usually word of mouth by happy customers is the best way.

Mike

 

 


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Direct Link To This Post Posted: 12-November-2008 at 21:54

Thank you Mike (superb looking motor you have)

The BMW "specialist" is going to strip the car down this weekend. He had the nerve to ask me when I was taking my Z3 in for a service!!!!!!...The Z3 cost me a lot of money and is just coming up to 58k on the clock and due a service.

I wonder what he is going to tell me and wether or not this will fit the picture.

I am not suspicious by nature and would be able to accept that I have been very unlucky, but his comments about the head gasket are puzzling. The engine oil was a lot cleaner when it came out of the garage than it was before it went in!! I think that he has been messing with the car but do not no how I can prove it.

Any ideas.

Thank you once again

 

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Direct Link To This Post Posted: 12-November-2008 at 22:15

Just picking up on a comment from Mike (540 V8)

if it is right to assume that the way to tell if a head gasket has been replaced is to take the head off again then I should be prudent.

In the back of my mind I think he has been messing with the car. Problem is that this is anecdotal thinking on my part with no substance.

Maybe the clean(er) engine oil is a pointer to this. Do you think it would help if I told the specialist to keep any parts/gaskets he takes off for me to have inspected. Could I then determine if the gasket was recently fitted? (if it has then he must have done it)

I don't think I am being unreasonable here. The car was running fine (albeit sluggish) before I took it in. It has also been very reliable.

 

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Direct Link To This Post Posted: 13-November-2008 at 13:54
I ALWAYS request to see the old parts.
Sorry to hear about your trouble. In my opinion you will never get any commitment from your "Specialist".
If I bring a running car to a garage and it fails after 50 miles.....pray for mercy!

I would cut my losses to be honest. Get a second hand engine from a braker and try to recover at least half of the cost from the garage. If he refuses go to trading standards (tell him you will do if he doesn't comply) And if that all fails let at least the internet know about the name of the "specialist" so that others stay away. It's a small world and a bad reputaion isn't what garages want.

I have bought an engine here
http://www.bmshop.co.uk/page/bmshop

Or try FAB breakers
http://www.fabdirect.com/

E61 520d, slow and buzzy but my wallet likes the mpg.....
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Direct Link To This Post Posted: 14-November-2008 at 11:12

Just heard from the BMW Specialist.

He reports that the situation is not as bad as thought.

He says that he thinks that the valve gear has jammed and that he will sort it out. No mention of any costs so far.

The Trading Standards Office think there is a clear cut case for him to rectify the problem at no cost to me.

So far I have not run this by him. I think that I should allow the opportunity for people to behave reasonably. My wife disagrees with this. She thinks I should go round and launch him around his garage. The logic of women always amazes me!!!!!!!!!!!!!!

To date, my faith in human nature remains intact. But stay tuned!!!

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Direct Link To This Post Posted: 14-November-2008 at 11:29
The valve gear has jammed.......

Hmmmmm. I wonder how the engine can run with a "jammed" valve gear. Whatever that means.

Good luck to you! when you get the car back as fully repaired, I would go for a test drive with HIM in the driver seat and tell him to give it the beans! If that works out ok, take the car home.
There is no such thing as "driving carfully" after a repair to not to damage things (excpetion: piston/rings and liners) If it's mechanically sound it will be able to see the redline without exploding. If not it will blow up. Regardless how long you carfully "run it in".

Keep us posted please.
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Direct Link To This Post Posted: 14-November-2008 at 12:07

Thanks for your comments UweM3

Just been up to the garage to collect another shed (little peugot hire car) from him.

He seems to have BMW's all over the place from customers so must do a good trade. There is something wrong about this situation but can't put my finger on it. I need to let this play out a little longer before going in to him about the fifty miles, trading standards etc etc.

He needs to talk to me quite quickly and I am suprised he has not so far. I am quite prepared to be reasonable about the whole episode eg, if he sorts the car out properly and professionally I will meet some of the costs. As it stands he is a bit of a BMW renegade and drives round in a very big/new/expensive Audi so I don't feel too sorry for him.

I will keep you posted.

PS: Very good forum here. I am a webmaster/site designer. If I can help with links etc can someone let me know

 

 

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