E32 inspection II details

Message Topic Search Topic Options Post Reply Create New Topic Printable Version Translate Topic

   VEHICLE RAISED ON HOIST:- Engine at operating Temperature

Remove Engine shield 
Drain engine oil and replace oil filter and sump plug washer 
Check transmission for leaks including coolant line of final drive 
Drain Automatic Transmission oil (except 5hp30) 
Refill automatic transmition (transmissions without dipstick only) 
Change manual transmission oil all models (except E36[M40,M42,M50]E34[M40,M50,M60]and E31[M70] engines which are to be changed every second inspII service) 
Replace rear axle oil (E38 Every 2nd inspection II) 
Replace oil in transfer box and front axle final drive (4WD) 
Check clutch driven plate for wear, every 2nd Inspection II 
Renew main fuel filter: Petrol engines every 2nd Inspection II 
Check P.A.S system for leaks 
Chack radiator bottom hose for leaks 
Check driveshaft gaiters for leaks 
Check Steering for freedom from play 
Check condition of track rod and front axle ball joints 
Check steering box for leaks, check UJs couplings and flexible gaiters 
Check all connections and lines on braking system for leaks, damage and correct position including handbrake cables and bleed nipple covers 
Check Fuel pipes, tank and connections for leaks, damage and position 
Check condition, position and mounting of exhaust system 
Inspect underside of body for corrosion/underseal damage etc (every 2 years except E30) 
Refit engine shield
LOWER VEHICLE TO HALF-WAY POSITION

Remove road wheels 
Remove brake pads/linings, clean and check for wear 
Check wheel cylinders and dust seals for leaks 
Check brake disc/drum surface 
Check handbrake lever travel, movement of handbrake cables and adjustment 
Check on rear disc brake models, handbrake lining wear 
Grease wheel centring spigots for alloy wheels 
Check shock absorbers for leaks 
Check torque of wheel air deflector E34/M5 1st inspection II only 
Refit road wheels 
Check condition of tyres if uneven wear recommend wheel alignment check
VEHICLE ON GROUND

Inspect bodywork for corrosion, stone chips, damage or contamination (every 2 years except E30) 
Check fluid level concentration of screen wash reservoir 
Refill engine oil 
Refill automatic transmission oil 
Remove spark plugs 
Check and adjust valve clearences. Replace rocker cover gasket 
Renew spark plugs 
Lubricate door mechanism hinges 
Replace Micro-filter and active carbon filter (if applicable) in heating/air con system 
Replace air recirculation filter: Every 2nd inspection II (if applicable) 
E31 only: Clean intake-air seperator in front of intake air silencer 
Renew air intake filter 
Check P.A.S hose clips for tightness & P.A.S fluid level 
Check brake system connections including ABS for tightness and positioning 
Lubricate throttle linkages and gate mechanisms on Carburettor models 
Check clutch hose connections for tightness and positioning 
Check clutch fluid level 
Check brake fluid level (renew fluid every 2 years, 750i annually) 
Check battery acid level 
Carry out battery condition check, use battery test report 
Check condition/tightness coolant hoses 
Check tension/condition of all V belts (except M70 engine) 
Replace all V belts E34/M5 only (S38 engine) 
Check coolant level and consentration (renew every 3 years)(M3/M5 every 2 years) 
Self levelling suspension: check fluid level 
Check spare wheel condition 
Check wheel stud torque and tyre pressures 
Check intensive cleaner level 
Check correct operation of lambda probe 
Replace fire extinguisher cartridge annually 
E36 M3 only: Renew throttle valve potentiometer
ADDITIONAL ITEM EVERY 36000 MILES OR 3 YEARS

Replace toothed cambelt M20 & M40 engines
ENGINE TEST

Cars with distributor; check the dwell angle and adjust ignition timing if necessary 
Call up information on defects stored in diagnosis system 
Check EML safety path circuit 
Check idle speed except on vehicles with idle speed control 
Check CO reading (except catalyst version)
CHECK OPERATION OF LIGHTS WITH ASSISTANT

FRONT

Side lights 
Dipped beam 
Main beam 
Headlight flasher 
Foglights/Driving lights 
Indicators and side repeaters 
Hazard warning flashers 
Parking lights 
Check beam settings
REAR

Side lights 
Number plate light 
Brake lights 
Reversing lights 
Fog lights 
Indicators 
Hazard warning flashers 
Boot interior lamp
INTERIOR

Interior and reading lights 
Ashtray lights 
Glovebox light 
Panel lights including dimmer 
Clock light 
Switches and heater control lighting 
Check all warning lights including Active check control 
Check operation of heater/vent controls and blower 
Check operation of door mirrors 
Check horn all segments 
Check operation of sunroof 
Check operation of convertable roof. (Mmmmm) 
Check condition, operation of seat belts 
Check wipers, blades, jet aim on windscreen and headlight washer systems 
Check engine compartment light 
Check door, bonnet & boot locks and striker plates adjustment and lubrication
ROAD TEST

Check engine operation 
Check clutch operation 
Check transmission operation including EH gearbox 
Check steering operation 
Check steering wheel alignment 
Check foot brake operation 
Check handbrake balance-on cars fitted with rear discs: bed in handbrake 
Check wheel balance 
Check propshaft balance 
Check speedometer operation 
Check distance and trip recorder operation 
Check engine revolution counter operation 
Check temperature gauge operation 
Check fuel gauge operation 
Check fuel consumption gauge operation 
Check heater/air conditioning operation 
Check on-board computer operation including head-up display 
Check for wind noise, rattles etc
FINAL ITEMS

Check ATF level 
Activate Service interval indicator 
Ensure handbook service record is completed

Comments.
_________________________________________________
_________________________________________________
_________________________________________________
_________________________________________________
_________________________________________________
_________________________________________________
_________________________________________________

Author	Message Topic Search Topic Options Post Reply Create New Topic Printable Version Translate Topic
shogun Members Profile Send Private Message Find Members Posts Visit Members Homepage Add to Buddy List Really Senior Member II Joined: 22-February-2005 Location: Tokyo/Japan Status: Offline Points: 564	Topic: E32 inspection II details Posted: 08-December-2005 at 03:33
	VEHICLE RAISED ON HOIST:- Engine at operating Temperature Remove Engine shield Drain engine oil and replace oil filter and sump plug washer Check transmission for leaks including coolant line of final drive Drain Automatic Transmission oil (except 5hp30) Refill automatic transmition (transmissions without dipstick only) Change manual transmission oil all models (except E36[M40,M42,M50]E34[M40,M50,M60]and E31[M70] engines which are to be changed every second inspII service) Replace rear axle oil (E38 Every 2nd inspection II) Replace oil in transfer box and front axle final drive (4WD) Check clutch driven plate for wear, every 2nd Inspection II Renew main fuel filter: Petrol engines every 2nd Inspection II Check P.A.S system for leaks Chack radiator bottom hose for leaks Check driveshaft gaiters for leaks Check Steering for freedom from play Check condition of track rod and front axle ball joints Check steering box for leaks, check UJs couplings and flexible gaiters Check all connections and lines on braking system for leaks, damage and correct position including handbrake cables and bleed nipple covers Check Fuel pipes, tank and connections for leaks, damage and position Check condition, position and mounting of exhaust system Inspect underside of body for corrosion/underseal damage etc (every 2 years except E30) Refit engine shield LOWER VEHICLE TO HALF-WAY POSITION Remove road wheels Remove brake pads/linings, clean and check for wear Check wheel cylinders and dust seals for leaks Check brake disc/drum surface Check handbrake lever travel, movement of handbrake cables and adjustment Check on rear disc brake models, handbrake lining wear Grease wheel centring spigots for alloy wheels Check shock absorbers for leaks Check torque of wheel air deflector E34/M5 1st inspection II only Refit road wheels Check condition of tyres if uneven wear recommend wheel alignment check VEHICLE ON GROUND Inspect bodywork for corrosion, stone chips, damage or contamination (every 2 years except E30) Check fluid level concentration of screen wash reservoir Refill engine oil Refill automatic transmission oil Remove spark plugs Check and adjust valve clearences. Replace rocker cover gasket Renew spark plugs Lubricate door mechanism hinges Replace Micro-filter and active carbon filter (if applicable) in heating/air con system Replace air recirculation filter: Every 2nd inspection II (if applicable) E31 only: Clean intake-air seperator in front of intake air silencer Renew air intake filter Check P.A.S hose clips for tightness & P.A.S fluid level Check brake system connections including ABS for tightness and positioning Lubricate throttle linkages and gate mechanisms on Carburettor models Check clutch hose connections for tightness and positioning Check clutch fluid level Check brake fluid level (renew fluid every 2 years, 750i annually) Check battery acid level Carry out battery condition check, use battery test report Check condition/tightness coolant hoses Check tension/condition of all V belts (except M70 engine) Replace all V belts E34/M5 only (S38 engine) Check coolant level and consentration (renew every 3 years)(M3/M5 every 2 years) Self levelling suspension: check fluid level Check spare wheel condition Check wheel stud torque and tyre pressures Check intensive cleaner level Check correct operation of lambda probe Replace fire extinguisher cartridge annually E36 M3 only: Renew throttle valve potentiometer ADDITIONAL ITEM EVERY 36000 MILES OR 3 YEARS Replace toothed cambelt M20 & M40 engines ENGINE TEST Cars with distributor; check the dwell angle and adjust ignition timing if necessary Call up information on defects stored in diagnosis system Check EML safety path circuit Check idle speed except on vehicles with idle speed control Check CO reading (except catalyst version) CHECK OPERATION OF LIGHTS WITH ASSISTANT FRONT Side lights Dipped beam Main beam Headlight flasher Foglights/Driving lights Indicators and side repeaters Hazard warning flashers Parking lights Check beam settings REAR Side lights Number plate light Brake lights Reversing lights Fog lights Indicators Hazard warning flashers Boot interior lamp INTERIOR Interior and reading lights Ashtray lights Glovebox light Panel lights including dimmer Clock light Switches and heater control lighting Check all warning lights including Active check control Check operation of heater/vent controls and blower Check operation of door mirrors Check horn all segments Check operation of sunroof Check operation of convertable roof. (Mmmmm) Check condition, operation of seat belts Check wipers, blades, jet aim on windscreen and headlight washer systems Check engine compartment light Check door, bonnet & boot locks and striker plates adjustment and lubrication ROAD TEST Check engine operation Check clutch operation Check transmission operation including EH gearbox Check steering operation Check steering wheel alignment Check foot brake operation Check handbrake balance-on cars fitted with rear discs: bed in handbrake Check wheel balance Check propshaft balance Check speedometer operation Check distance and trip recorder operation Check engine revolution counter operation Check temperature gauge operation Check fuel gauge operation Check fuel consumption gauge operation Check heater/air conditioning operation Check on-board computer operation including head-up display Check for wind noise, rattles etc FINAL ITEMS Check ATF level Activate Service interval indicator Ensure handbook service record is completed Comments. _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________
	E32 750iL,E36 M3 7 Series Tech Tips

Sponsored Links