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bookerfatz View Drop Down
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    Posted: 15-January-2010 at 17:25
Hi-
I've noticed that my clutch pedal goes down about halfway to the floor before it engages.  Also there has been some shuddering that i've noticed for quite some time but usually disappears after the car warms up.  The car has over 325,000k and I've owned it about 4+ years and have never even thought about the clutch.  until now.  I can imagine a few options but I'm not sure about BMW's.  once upon a time there used to be adjustment 'arms' but I have no idea about this car.   what can I look for here?


Edited by bookerfatz
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 15-January-2010 at 21:21
No offence likes, but have you checked the fluid?   I've done that, I ignored the low pedal once too often and had to get Mr AA out.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bookerfatz Quote  Post ReplyReply Direct Link To This Post Posted: 16-January-2010 at 14:19
no offence taken and it's a fair question considering my next questions.
  I will say though that I've been ignorant of the fact that there was a clutch fluid reservoir.  I thought there were 2 levels: one being the power steering and the other was the brakes.  Is it correct that what I thought was the brake reservoir serves both the brakes AND clutch?  That's a new one for me.

AND not matter what, the reservoir WAS low last week, I topped if off today, went for a drive and came back and the level was down again.  I definately have a leak somewhere.  I looked today for anything obvious but it's been raining and probably not the best day for a visual.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 19-January-2010 at 10:00
funny how the brain plays tricks, I can't actually picture the reservoirs just now!  But I'm sure there are separate ones for clutch, brake and steering.  The steering is easy, it's the big cylindrical one near the nearside headlight.  The other two are clutch and brakes, probably brakes on the left and clutch on the right.  Or something... 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bookerfatz Quote  Post ReplyReply Direct Link To This Post Posted: 23-January-2010 at 11:18
I appreciate the answer jetsetwilly but there is only one reservoir for the e34 which is shared by both brake and clutch. 

2 questions though:  is it possible for the clutch system to fail if the leak is in the braking hydraulics?

I have the ABS system. Is it possible for a leak to develop inside that box?  I've never seen any messages here on this site about that though.


thanks for your help.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 24-January-2010 at 17:11
What E34 do you have?  Mine's a 540i6 and there is a brake reservoir next to the ABS unit on the left and a wee clutch reservoir tucked in near the firewall next to the right-hand cyllinder bank.  I guess others are different tho.  Probably a quick shufty on realoem.com or the tis will tell you what you should have.

More generally if fluid is shared by two systems you'd obviously expect a leak to affect both of them.  I've never heard of a leak inside the ABS unit itself, but I expect they can happen.  At the end of the day, you'll just have to look for a drip...no fun in winter unless you know a friendly mechanic.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote bookerfatz Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2010 at 08:27
I have a 525 Touring and having just bought the Bentley's I can confirm there is just one reservoir for both. 

I did look over everything yesterday and really couldn't find a leak.  Took it for a spin and the clutch seemed to be back to normal.  Perhaps it was just low after some long neglect?  I'd like to absolutely confirm that there is not a leak first thing and then I'm taking to a shop and having the whole system flushed and bled.  I don't have a pressure bleeder and you're right about having to do this in the winter- no fun.

Hopefully I'll have good news to report soon.  I almost wish I had found a leak though because I have no idea why the original low clutch position.   It's why asked about the ABS though.  One of those little lines would have had to sprung though for it to leak inside that little box.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2010 at 13:02
Seems more likely that it was just neglect.  Bottom line, if it isn't losing fluid now then it ain't broke 

How's the juddering? Has that cleared up?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bookerfatz Quote  Post ReplyReply Direct Link To This Post Posted: 25-January-2010 at 14:01
a bit yes.  only when it's cold though, after the car warms up it goes away.  This must be internal though I guess.  After 325k you might expect something like a clutch to go.  Not sure though but i sure hope not.  It's not really hard slippage either but you can definately feel's amiss.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 27-January-2010 at 00:49
Might be a spring gone I suppose.  325k is good going!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bookerfatz Quote  Post ReplyReply Direct Link To This Post Posted: 27-January-2010 at 08:31
well, I'm back to square one this morning.  sucker won't go into gear now.  I was going to drive to the shop but no go.  It was -6 last night though so perhaps that's a problem.  clutch pedal was back down to halfway to engage.   She's losing oil somewhere but I sure couldn't find it. It's not on the ground either????   Hopefully by getting it up on a lift they can see what and where it's happening.  I got to get it over to the shop though. 

more later today (I hope!).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 27-January-2010 at 15:55
What a bummer.   Hope you get it sorted ok.  Just a thought - does it pump up?  Is the reservoir low again?


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it does pump up.  It didn't this AM although I think the cold had something to do with that.  around 3 it was warm enough and it started working again. I drove it to the garage and, after I topped it off again, it drove and felt just fine.  I'm not sure about this garage though.  They are much more comfortable with French cars (I live near Paris).  They've steered me wrong before (broken water pump for them meant cracked headgasket-junk the car!).  anyway- I figured they could pressurize the hydraulics and spot the leak.  should be a no brainer.  I'm kinda waiting to see if they tell me the clutch is gone. It's not though but we'll see.

to be continued... :/
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PS- yes, the reservoir was low again.  that's what I don't understand.  Where is this liquid going?  It's NOT on the ground!  Is it possible to enter the tranny via the slave cylinder?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 28-January-2010 at 13:25
hmm, doubt it, should all be done outside the bell housing, tho I've never been near a bmw clutch.  have a look at your manual? 

The clutch should be a v simple circuit, so beyond the cylinders and a short run of piping there should be nowhere for fluid to hide.  However, as it's shared with the brake circuit you'll have to look for leaks there too.

If the fluid wasn't going down I'd suspect your master cylinder is just knackered and bypassing the fluid, but if it's going down it must be going somewhere!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote bookerfatz Quote  Post ReplyReply Direct Link To This Post Posted: 28-January-2010 at 16:39
just heard from the garage: slave cylinder is gone.  I think the bill is 130€ parts/labor/new oil flush and bleed.  I guess that's pretty good hmmm? 

Also I'm happy to know that it's not worse to be honest.  AND happy to have my car back soon!!

BTW: here's some good info with diagrams for you DIY'ers:<http://www.bmwe34.net/E34main/Maintenance/Transm ission/Clutch_hydraulic.htm>.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 28-January-2010 at 17:50
Could be a lot worse!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bookerfatz Quote  Post ReplyReply Direct Link To This Post Posted: 29-January-2010 at 10:24
thanks again for all of your inputs.  you guys are great!

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Post Options Post Options   Thanks (0) Thanks(0)   Quote jetsetwilly2000 Quote  Post ReplyReply Direct Link To This Post Posted: 31-January-2010 at 13:27
 
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