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NEWBIE! Fruity E30 project / worlds longest introduction!

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Newbies introduce yourselves here!!!
URL: http://www.bavarian-board.co.uk/forum_posts.asp?TID=40139
Printed Date: 18-May-2024 at 17:03


Topic: NEWBIE! Fruity E30 project / worlds longest introduction!
Posted By: Aramil
Subject: NEWBIE! Fruity E30 project / worlds longest introduction!
Date Posted: 31-January-2008 at 01:43

Evening all!

 

Thought I'd pop in and say hello, as I'm a new member and also new to BMW's!

 

I come from a Vauxhall background, yes it was a Nova... SHOCK HORROR, I bought as a 1.2spi with 26,000 genuine miles on it, and turned it into a 320bhp turbo’d torque-steering / under-steering death machine!

 

The Nova did well, and proved, after a good summer of events, that you can do a lot with the little 2 door hatch, it’s just such a shame it gets such a bad rep!

 

A few pics of the car:

 

Pre turbo (redtop 2l 16V engine)

 

 

 

 

 

 

Post turbo engine (never did get round to hiding the FMIC - but that was the plan - wolf in sheep’s clothing etc!)

 

 

 

Interior…. Minimal!

 

 

 

Always good to have good brakes with 320bhp in a bean can!

 

 

Lots of stitch welding to hold it all together…

 

 

 

 

The Nova was meant to be a track car, but it ended up with too much power, which resulted in more of a ¼ mile car. PB was a 12.7 sec pass, running only 6psi of boost on road tires. Was wound up to 22psi soon after and was terrifying! Only got one trip to Pod when it ran the full 22psi boost on slicks, but it was rained off… Boo!

 

A few videos on YouTube: (All when only running 6psi, not 22psi)

 

http://www.youtube.com/watch?v=JwZqk0ZWhto - http://www.youtube.com/watch?v=JwZqk0ZWhto

 

http://www.youtube.com/watch?v=wxbK65T-YLU - http://www.youtube.com/watch?v=wxbK65T-YLU

 

http://www.youtube.com/watch?v=5KwXTb6aRqo - http://www.youtube.com/watch?v=5KwXTb6aRqo

 

Also got this which is my baby… Started life as a Moto-X bike which I’ve converted into a Supermoto beast! Spends most of its time drifting, or on the back wheel, or on the floor after I’ve binned it as per usual! Thank god for crash bobbins / sliders! It’s a 450 Yam if anyone’s interested!

 

 

 

 

 

Anywho, now that I’ve rambled on and justified the Nova, which is what I spent two years doing, on to more important matters!

 

Been car-less since the end of summer, when I decided to strip and sell the Nova for bits, as more and more power hikes seemed to mean more and more wheel-spin! That's when I realised (after years of being told this by friends) that I needed RWD in my life!

 

I do like a good bit of fabrication; having built the Nova, and having friends with cars such as a YB Cossie engined Caterham, few Mk1 Escorts, Westy Megablade, and the cream of the crop a Talbot Sunbeam with an RX7 engine in!

 

It’s taken a few months of research to decide what to do as a next project. I wanted a shell that I can get lots of fibreglass / carbon panels for, and other motorsport bits. I was originally going to use my LET turbo engine out the Nova in an Opel Kadett C saloon, but decided £ for bhp the Vauxhall engine couldn't do the job, plus it meant a trip to Germany to fetch a decent shell! I then toyed with a Porsche 944 with a rotary engine in, then an Audi quattro which I planned to convert to SWB rally spec. A YB engined mk2 Cortina was on the cards for a while, then a Radical type bike engined car, but finally knew I was onto a winner when I saw this at the Autosport Show a few weeks back and fell in love!

 

 

 

When I got home I did a bit of google image searching and found these, which are all stunning! (Not sure if I want to have another sleeper, or a stickered up touring car rep jobbie though…)

 

 

 

 

 

 

I know they are all M3’s, and they are a lot of money, and as I plan to a lot of chopping / fabrication, it would be sacrilege to butcher a nice M3 about, so I am going to settle on the normal E30. I’ve been doing a bit of reading around, and as I will be fitting a lot of fibreglass / carbon I’m toying with the idea of using M3 panels (arches etc) as I love the lines of the arches (similar to the Nova ), but I don’t know yet.

Also don’t know the differences between the different models of E30 (facelift wise), but I am after a mint 2 door saloon shell without a sunroof, which is proving tricky to find!

 

Engine wise, after MUCH deliberation, I am going to use a Volvo 5 cylinder engine... Strange you may think! But having seen good results with both 4 and 5 cylinder engines, that is what I plan to use! It will be turbo’d and maybe charged too.

 

A lot of the inspiration is being drawn from Ronnie Hilmersson’s Manta A, which is worth a look in at http://www.hilmersson-racing.com/ - http://www.hilmersson-racing.com/

 

I am probably going to ask a lot of questions at first, as I know nothing about the E30 and its different guises, but please bear with me!

 

Main question of the hour is… Seriously, how hard is it going to be to find a mint 2 door E30 with NO SUNROOF! (Preferably in black or silver - but now I’m being picky!)

 

Thanks for your time guys, and any info you have will be highly appreciated!




Replies:
Posted By: Peter Fenwick
Date Posted: 31-January-2008 at 11:55

In answer to your question, hard. There aren't many mint E30s around these days although you could always try this place:

http://www.oldcolonelcars.co.uk/ - http://www.oldcolonelcars.co.uk/

The frequently have good condition e30s in.

Not sure about how everyone on this board will feel about you putting a volvo engine into a BMW though. I say go for it but you'll undoubtably upset some of the purists.

 

Welcome to the forum

 

 



-------------
Entering an age of Austerity and now driving a Focus Diesel.


Posted By: Aramil
Date Posted: 31-January-2008 at 11:58

Cheers mate - will have a look!

Yes... I get the feeling the Volvo lump may not be to everyones taste (especially the purists!), but its an engine that is very under-rated, and has seen very good results for not too much money!

A lot lighter than an M3 lump too!

Thanks buddy!



Posted By: daddy cool
Date Posted: 31-January-2008 at 13:11

welcome to the board

 i say go for it m8 , i made plans to fit a 500brake yb lump into my old cabbie but lost interest in the car before i even started.

 i think you may struggle to find a clean e30 without sunroof but tbh if your going to be doing major mods to both mechanical and body it wouldnt take much to weld a plate in and respray it anyway.

 the only thing i would say about your plans to use an ovlov motor would be arent you limiting the amount of places you can get parts from ?  i know they produce masses of tuning options in places like norway but its not like you can just pop up the road and pick em up tho is it . or do you know something i dont ? (not a negative comment, merely intrigued by your choice )



-------------
e30 2.7 cab
e30 325i
e30 325 sport
e30 318 touring
e28 m5
e28 m535
e34 m5
e39 540
e36 318ti (green)
e36 318ti (mauve)


Posted By: Aramil
Date Posted: 31-January-2008 at 15:08

Thanks dude!

YB plan sounds good, shame it never happened... Awesome engine!

Yeh true about the roof - I just worry if I did weld / smooth it, it would crack / look crap! Will keep an eye out for an E30 without s/r for a few weeks but investigate welding up the roof...

Ah the ovlov engine!  Yes a weird choice I know, but shipping parts in from abroad doesn't bother me... I imported a lot of the Nova's engine bits from Japan (Sard FPR, HKS SSQV bov etc...)

Seriously - check out http://www.hilmersson-racing.com/ - http://www.hilmersson-racing.com/  if you haven't already... Amazing results with that car / engine. Just something I've been talking about for a while (mainly because its a bit different!) As I said, was talking about a YB in a Mk2 Escort / Cortina, or the C20LET in the Opel Kadett C - but its been done many times before! I know there's a reason for that, but I do like to be different!



Posted By: lukeduke
Date Posted: 31-January-2008 at 15:39
welcome to the forum... enjoyed reading your 1st post there, very interesting!!!

-------------
Previous:
2001 M3
2004 M3 CS.
Current:
2007 318D SE SALOON.


Posted By: Sporty1
Date Posted: 31-January-2008 at 16:29

I'm intrigued also by your plans.

If your planning on putting a full weld in cage, with front and rear turret bars, in the e30 and stitch welding, as with the Nova, then I cannot see that body flex should be an issue so welding a panel into the sunroof hole could be a solution, afterall, this is quite common with M3 owners who track prep thier cars.

This may be of interest.....

http://cgi.ebay.co.uk/1987-BMW-316-E30-complete-or-parts_W0QQitemZ260207468161QQihZ016QQcategoryZ9837QQssPageNameZWDVWQQrdZ1QQcmdZViewItem - http://cgi.ebay.co.uk/1987-BMW-316-E30-complete-or-parts_W0Q QitemZ260207468161QQihZ016QQcategoryZ9837QQssPageNameZWDVWQQ rdZ1QQcmdZViewItem

( no connection etc etc )

A Volvo engine in an E30 , I suppose it is different and probably hasn't been do before.

Take it that your planning on turrning the engine 90 deg. and retaining the rwd?

Look forward to reading more. Good luck.

BTW. Welcome.  



-------------

Sport Evolution Schwarz #043


Posted By: Aramil
Date Posted: 31-January-2008 at 18:10

Originally posted by lukeduke lukeduke wrote:

welcome to the forum... enjoyed reading your 1st post there, very interesting!!!

Cheers mate!

Originally posted by Sporty1 Sporty1 wrote:

I'm intrigued also by your plans.

If your planning on putting a full weld in cage, with front and rear turret bars, in the e30 and stitch welding, as with the Nova, then I cannot see that body flex should be an issue so welding a panel into the sunroof hole could be a solution, afterall, this is quite common with M3 owners who track prep thier cars.

Yes that is very true, it will have a lot of cage work, so body flex won't be an issue with a weld in plate on the s/r. But it would obviously be a lot easier if I could find one with no sunroof to start with! By the sounds of things though, the plated s/r will be the way its going to go.

Originally posted by Sporty1 Sporty1 wrote:

A Volvo engine in an E30 , I suppose it is different and probably hasn't been do before.

Take it that your planning on turrning the engine 90 deg. and retaining the rwd?

Look forward to reading more. Good luck.

BTW. Welcome.  

Yeh like the older Volvo's it will still be RWD. Same engine as in the new Focus ST (as far as I'm aware) but obviously in the Focus its transverse, not longitudinal as it will be in the E30.

Thanks to all for the warm welcome!



Posted By: Ben O Brien
Date Posted: 31-January-2008 at 18:46

Right, the engine your using if its a 5 cyl is the B5234T Also known as the T5 motor, thats the one you want, 225 out of the factory, With relatively simple mods like bigger turbo/injectors/strengthened rods and pistons 350-400 brake is easy enough to reach.

The T5's were all front wheel drive, however Volvo out the whiteblock engine in the 960 albeit 6 cylinder but it was RWD and some were manual so theres your gearbox issue sorted, well if you can find one. (I have one but your not getting it :D)

If tis 4 cylinder your after then itll be a B23ET red block out of a 740 Turbo Pre 85. Parts are easier to come by for the older red blocks esp in scandanavia and easier to get Gearboxes as they were all RWd anyway. However id be going for the T5 whiteblock if i were you purely for the rarity basis.

I am building a Volvo 242 Coupe at the moment with the T5 engine fitted and M90 box, its never been done to a 240 in the uk or ireland and there is a few stateside and in scandanavia so it should be interesting. especially since its one of about 4-5 242's in Uk and Ireland. Its a 242 mind not the more common V6 262 with the chop top.

If you need any advice pm me and ill give you my number, dont go down the Volvo road without getting some advice first anyway.

Sten Parner is worth googling too, he supplies everything you could need for bleeding hp out of Volvo units!

And go for it, Theres enough S50 engined and S38 engines E30's out there, be different! And if its anything like the Nova it should turn out fantastic.

 



-------------
99' 740iL   
99' 728i Sport
98' E39 M5 - Avus Blue, Dec Car!
96' M3 Saloon - Estoril Blue
94' M3 3.0 Convertible
91' E34 M5 - 3.6, Macau Blue

*E36 M3's Breaking*


Posted By: Aramil
Date Posted: 31-January-2008 at 19:21
Originally posted by Ben O Brien Ben O Brien wrote:

Right, the engine your using if its a 5 cyl is the B5234T Also known as the T5 motor, thats the one you want, 225 out of the factory, With relatively simple mods like bigger turbo/injectors/strengthened rods and pistons 350-400 brake is easy enough to reach.

The T5's were all front wheel drive, however Volvo put the whiteblock engine in the 960 albeit 6 cylinder but it was RWD and some were manual so theres your gearbox issue sorted, well if you can find one. (I have one but your not getting it :D)

If tis 4 cylinder your after then itll be a B23ET red block out of a 740 Turbo Pre 85. Parts are easier to come by for the older red blocks esp in scandanavia and easier to get Gearboxes as they were all RWd anyway. However id be going for the T5 whiteblock if i were you purely for the rarity basis.

I am building a Volvo 242 Coupe at the moment with the T5 engine fitted and M90 box, its never been done to a 240 in the uk or ireland and there is a few stateside and in scandanavia so it should be interesting. especially since its one of about 4-5 242's in Uk and Ireland. Its a 242 mind not the more common V6 262 with the chop top.

If you need any advice pm me and ill give you my number, dont go down the Volvo road without getting some advice first anyway.

Sten Parner is worth googling too, he supplies everything you could need for bleeding hp out of Volvo units!

And go for it, Theres enough S50 engined and S38 engines E30's out there, be different! And if its anything like the Nova it should turn out fantastic.

Thanks mate!

Excellent info!

It is the 225 5 cylinder engine I want (should have a fair bit of torque!)

I did a bit of reading up on 'boxes before, and I'm sure I read that the BMW 635csi came with a Getrag 265 or 262 box (the 265 being the stronger of the two), and that box could handle up to 700bhp... Apparently it mates up to the Volvo block, but not 100% on that... (Whether or not a spacer / adapter needs to be used I don't know)



Posted By: Ben O Brien
Date Posted: 31-January-2008 at 20:00

Yeah the Getrag 265 in the 635 or the pre 85 735 will bolt up to the 4 cylinder red block. Not the 225 unit unfortunately. In America they use crazy boxes with the 4 cyl, everything from mustang 5 speeds to 6 speed Supra Gearboxes, I suppose any Engine and box will go together if you spend enough money on adaptor plates etc.

Good news is you can buy that T5 engine complete for around 3-400 pounds, a lot cheaper than an E36 M3 engine! They are 225 in the 850's, 250 in the T5-R and 850R (it was only a difference in mapping) then in the V70 T5 they were 250 standard. in the later V70R AWD's they were 265 with a bigger turbo, I find it gas how for upped the capacity to 2.5 and its still 225! Volvo were getting this in 1993 when they brought out the 850 T5 and it was from a 2.3!

You would probably find it easier to use 960 mounts and a 960 sump just shorten it by 1 cylinder, ill be doing this myself so i can forward on measurements etc when ive done mine. The mounts will be easier to adapt for an E30 chassis anyway due to the crossmember location. Believe it or not a 240 is not much bigger than an E30, its the fact there made of Granite that gives them the tankish weight!!!



-------------
99' 740iL   
99' 728i Sport
98' E39 M5 - Avus Blue, Dec Car!
96' M3 Saloon - Estoril Blue
94' M3 3.0 Convertible
91' E34 M5 - 3.6, Macau Blue

*E36 M3's Breaking*


Posted By: Bigian
Date Posted: 31-January-2008 at 21:16
Welcome to the forum once converted you will never go back unless you nail it to hard going round a roundabout it can be quite entertaining tho it looks even more impressive when I'm drifting my lorry dont think boss would be to happy if he seen me. Anyway welcome

-------------
If you can't be good don't get caught
--------------------------


Posted By: Aramil
Date Posted: 31-January-2008 at 21:23
Originally posted by Ben O Brien Ben O Brien wrote:

Yeah the Getrag 265 in the 635 or the pre 85 735 will bolt up to the 4 cylinder red block. Not the 225 unit unfortunately. In America they use crazy boxes with the 4 cyl, everything from mustang 5 speeds to 6 speed Supra Gearboxes, I suppose any Engine and box will go together if you spend enough money on adaptor plates etc.

Good news is you can buy that T5 engine complete for around 3-400 pounds, a lot cheaper than an E36 M3 engine! They are 225 in the 850's, 250 in the T5-R and 850R (it was only a difference in mapping) then in the V70 T5 they were 250 standard. in the later V70R AWD's they were 265 with a bigger turbo, I find it gas how for upped the capacity to 2.5 and its still 225! Volvo were getting this in 1993 when they brought out the 850 T5 and it was from a 2.3!

You would probably find it easier to use 960 mounts and a 960 sump just shorten it by 1 cylinder, ill be doing this myself so i can forward on measurements etc when ive done mine. The mounts will be easier to adapt for an E30 chassis anyway due to the crossmember location. Believe it or not a 240 is not much bigger than an E30, its the fact there made of Granite that gives them the tankish weight!!!

Shame about the 265 box! Boo! Any boxes that bolt straight to the 225 worth looking into? Why is it called red block / white block? Any reason?

So 5 cylinder wise, would it make a difference which one to try and get hold of? I know they are different power outputs, but that is irrelevant obviously, but in terms of cc, which is the 'better' starting point? (Getting bits for them - rods, pistons etc...) Any advice?

Any reason for the 960 sump / mounts over the others? Mounts stronger maybe, but sump?

Good old granite Volvo's eh?!

Thanks a lot mate!

Originally posted by Bigian Bigian wrote:

Welcome to the forum once converted you will never go back unless you nail it to hard going round a roundabout it can be quite entertaining tho it looks even more impressive when I'm drifting my lorry dont think boss would be to happy if he seen me. Anyway welcome

Lorry drifting...? I take my hat off to you!



Posted By: Bigian
Date Posted: 31-January-2008 at 22:01

It's nae a case of taking hat off its changing drawers afterwards.

 its just a wee 7.5tonne for the moment heres hoping in a months time 10tonne dont do the same thing or will be needing box of nappies on bed in truck. mind you can remember in getting the arse oot on the bus another story for another time.



-------------
If you can't be good don't get caught
--------------------------


Posted By: Ben O Brien
Date Posted: 31-January-2008 at 22:06

the M90 out of a manual Volvo 960 2.5 will bolt up to the T5 engine, same bell housing pattern, Use a Diesel Clutch out of an 850 TDI and your away!

Red blocks have blocks that are painted red leaving the factory, White blocks are aluminium and unpainted so "whiteblocks" . Its just easy that way to determine which generation of engine one is talking in Volvo circles, as a General Rule of Thumb the reds are RWD and whites FWD, the exception being the 960 with a 3.0/2.5 6 cyl whiteblock but RWD. Thankfully the rare manuals will allow the likes of you and me to use a Manual Box in a RWD T5 set up.

Just that 960 mounts will be set up towards RWD and wont be at funny angles, easier to make adaptor plates/arms etc. The Sump Shape will make it easier for you to fit the engine around the E30 subframe... at least it should!

Best Engine is the B5234T that would be found in a 94/95 850 T-5, If you are after crazy power you'll be fitting Sten Rods and Pistons or similar so you basically want the 2.3 engine as it has thicker cylinder walls over the 2.5 and also the Pre-S/C/V70 engines will be non VVTi and easier to work with in terms of ECU's etc. Also theres a lot more about and less money spent on the engine means more for nice parts!



-------------
99' 740iL   
99' 728i Sport
98' E39 M5 - Avus Blue, Dec Car!
96' M3 Saloon - Estoril Blue
94' M3 3.0 Convertible
91' E34 M5 - 3.6, Macau Blue

*E36 M3's Breaking*


Posted By: Rhys
Date Posted: 31-January-2008 at 22:23
Blimey, you are a complete nutter aren't you...

I think you'll fit in nicely here!

Welcome to the forum


-------------
V reg Rustbucket Merc C220 Cdi estate
J Reg Saab 900i 16v
'63 Ford Anglia 105e deluxe
R reg Honda PC50 moped..

No BMW as yet...


Posted By: thepits
Date Posted: 31-January-2008 at 22:25

Originally posted by Rhys Rhys wrote:

Blimey, you are a complete nutter aren't you...

I think you'll fit in nicely here!

Welcome to the forum

couldn't have put it better myself!



-------------
Cats know your every thought.

But don't care.


Posted By: The blue bullet
Date Posted: 01-February-2008 at 11:12

Hello and welcome Aramil  I am looking forward to the adventures of your e30.

I'm loving this already, the motoring equivalent of a pick 'n' mix - keep it coming!



Posted By: Aramil
Date Posted: 01-February-2008 at 16:43
Originally posted by Bigian Bigian wrote:

It's nae a case of taking hat off its changing drawers afterwards.

 its just a wee 7.5tonne for the moment heres hoping in a months time 10tonne dont do the same thing or will be needing box of nappies on bed in truck. mind you can remember in getting the arse oot on the bus another story for another time.

Mental!

Originally posted by Ben O Brien Ben O Brien wrote:

the M90 out of a manual Volvo 960 2.5 will bolt up to the T5 engine, same bell housing pattern, Use a Diesel Clutch out of an 850 TDI and your away!

Red blocks have blocks that are painted red leaving the factory, White blocks are aluminium and unpainted so "whiteblocks" . Its just easy that way to determine which generation of engine one is talking in Volvo circles, as a General Rule of Thumb the reds are RWD and whites FWD, the exception being the 960 with a 3.0/2.5 6 cyl whiteblock but RWD. Thankfully the rare manuals will allow the likes of you and me to use a Manual Box in a RWD T5 set up.

Just that 960 mounts will be set up towards RWD and wont be at funny angles, easier to make adaptor plates/arms etc. The Sump Shape will make it easier for you to fit the engine around the E30 subframe... at least it should!

Best Engine is the B5234T that would be found in a 94/95 850 T-5, If you are after crazy power you'll be fitting Sten Rods and Pistons or similar so you basically want the 2.3 engine as it has thicker cylinder walls over the 2.5 and also the Pre-S/C/V70 engines will be non VVTi and easier to work with in terms of ECU's etc. Also theres a lot more about and less money spent on the engine means more for nice parts!

So what sort of power can the M90 box take? Guess its a 5 speed...

Same with the 850 TDI clutch...?

Interesting about the red / white block - makes sense now!

960 mounts make sense, as does the sump now, fwd sump would hit the subframe I guess... 

Like the sound of the B5234T, sounds perfect. Will be on the lookout for a battered 850 T-5 then!

EXCELLENT INFO!

Originally posted by Rhys Rhys wrote:

Blimey, you are a complete nutter aren't you...

I think you'll fit in nicely here!
Welcome to the forum

Cheers mate!

Originally posted by The blue bullet The blue bullet wrote:

Hello and welcome Aramil  I am looking forward to the adventures of your e30.

I'm loving this already, the motoring equivalent of a pick 'n' mix - keep it coming!

Me too - going to be a fun project this one!



Posted By: 540 V8
Date Posted: 03-February-2008 at 19:59

Welcome to the forum, it's about time we had a fresh nutter in the house lol!

I'm very intrigued and look forward to reading your step by step on this project, just make sure you keep us up to date!

Mike



-------------

Current:E34 540i Touring 6 speed manual(Mpower bodykit & suspension)& Chrysler Voyager 3.3 V6 auto
Previous:E34 530iSE AC Schnitzer suspension.
E28 525e auto-Standard


Posted By: rhubarb7
Date Posted: 17-February-2008 at 23:55
Nova propped up on bricks


Posted By: Aramil
Date Posted: 18-February-2008 at 08:55

Originally posted by rhubarb7 rhubarb7 wrote:

Nova propped up on bricks

It had a piece of wood on top of the concrete blocks, to not damage chassis rails!

Plus it only weighed peanuts - I could pick it up on my own without an engine in, and two of us could lift it up with the engine in!!



Posted By: rhubarb7
Date Posted: 18-February-2008 at 20:26
Originally posted by Aramil Aramil wrote:

Originally posted by rhubarb7 rhubarb7 wrote:

Nova propped up on bricks

It had a piece of wood on top of the concrete blocks, to not damage chassis rails!

Plus it only weighed peanuts - I could pick it up on my own without an engine in, and two of us could lift it up with the engine in!!

 

Buy yourself some stands mate, bricks etc break up



Posted By: Aramil
Date Posted: 18-February-2008 at 23:52

Yeh true, but the stands I've got didn't go high enough to get the engine under the car, as with the size of the engine & 6 speed box it has to slide under the car, not go in from above!

All irrelevant anyway now, as I don't own it anymore, and I'm sure I'll splash out on some new stands for the E30 to sit comfortably on!!



Posted By: Aramil
Date Posted: 12-March-2008 at 20:14

Right I am now in a position to buy an E30, but need to know a lottle bit more about the differences betweem them...

Ie; when is the facelift year, and what are the differences?

I want to fit fibreglass arches to it, and am toying with the idea of M3 arches, or normal e30 arches, but don't know if they are interchangeable with the different models....

Also, what differences are there in parts between the engine sizes? Ie rear axles etc... As I will be using the volvo engine, and box, then a custom prop, and the only concern is rear axle...

Rob.



Posted By: Tyrefrier
Date Posted: 20-December-2009 at 11:37
Originally posted by Aramil Aramil wrote:

Originally posted by Ben O Brien Ben O Brien wrote:

Right, the engine your using if its a 5 cyl is the B5234T Also known as the T5 motor, thats the one you want, 225 out of the factory, With relatively simple mods like bigger turbo/injectors/strengthened rods and pistons 350-400 brake is easy enough to reach.

The T5's were all front wheel drive, however Volvo put the whiteblock engine in the 960 albeit 6 cylinder but it was RWD and some were manual so theres your gearbox issue sorted, well if you can find one. (I have one but your not getting it :D)

If tis 4 cylinder your after then itll be a B23ET red block out of a 740 Turbo Pre 85. Parts are easier to come by for the older red blocks esp in scandanavia and easier to get Gearboxes as they were all RWd anyway. However id be going for the T5 whiteblock if i were you purely for the rarity basis.

I am building a Volvo 242 Coupe at the moment with the T5 engine fitted and M90 box, its never been done to a 240 in the uk or ireland and there is a few stateside and in scandanavia so it should be interesting. especially since its one of about 4-5 242's in Uk and Ireland. Its a 242 mind not the more common V6 262 with the chop top.

If you need any advice pm me and ill give you my number, dont go down the Volvo road without getting some advice first anyway.

Sten Parner is worth googling too, he supplies everything you could need for bleeding hp out of Volvo units!

And go for it, Theres enough S50 engined and S38 engines E30's out there, be different! And if its anything like the Nova it should turn out fantastic.

Thanks mate!

Excellent info!

It is the 225 5 cylinder engine I want (should have a fair bit of torque!)

I did a bit of reading up on 'boxes before, and I'm sure I read that the BMW 635csi came with a Getrag 265 or 262 box (the 265 being the stronger of the two), and that box could handle up to 700bhp... Apparently it mates up to the Volvo block, but not 100% on that... (Whether or not a spacer / adapter needs to be used I don't know)




The whiteblock comes in 4, 5 and 6 cylinder versions, with the 4-cylinder in the S40/V40 etc. The 5 also comes in some versions of the Renault Safrane as well as the Focus ST a mentioned. Sometimes handy to mix and match parts.  Stock turbo 5s can be had quite cheaply now.

 The 6 is much less common though, and nearly all autos (the 2.5 litre 6 was dropped from production) and there aren't too many M90 gearboxes around, so a Getrag might be a better route.  KLRacing sell whiteblock -to-Getrag adaptor plates.

The early 5s have distributors mounted on the 'rear' of the cylinder head which might give some clearance problems.  Later versions and all 6s have coil on plug ignition.   The throttle bodies also tend to end up on the rear of the intake manifold as well which needs attention, as well as the exhaust reorientating.

The stock motor internals are of fairly good quality and safe to around the 350 bhp mark without any trouble on a 5 cylinder.

Redblocks and whiteblocks are like chalk and cheese, and share no similar components.

The FWD engines have full length sumps which tend to foul the crossmembers when transplanted into a RWD car.   The 6-cylinder was fitted to both FWD and RWD (and 4WD) cars, and the RWD versions such as in the 960 have a rear sump which might clear more easily.  

Shortening this cast alloy sump to fit a 5-cylinder engine is not as easy as it sounds, as even with good preparation and welding they tend to distort and leak if given half a chance. It might be better to make up a completely new sump in aluminium or steel, or cut the 5-cylinder sump to suit?

If you do happen across a 960 in a breakers yard for a sump, you could take the engine mounting brackets as well, but it is fairly easy to mount new fabricated brackets to this block anyway.  If you are lucky enough to find a rarer M90 manual equipped car have the gearbox, but if not get the auto bellhousing (the auto boxes are often goosed anyway) as it could be useful for a convertion.  It might also be worth having the whole 960 inlet manifold and cutting off one cylinder?

These engines do have a lot of untapped potential, and are readily available and inexpensive to buy (if not to put aftermarket parts into!)

You mentioned a Talbot Sunbeam fitted with a Mazda RX7 motor... in the January 2010 issue of Retro Car magazine there is a Talbot Sunbeam fitted with a 3-litre Volvo 24valve whiteblock 6 that is being twin turbocharged which might be of interest to you!


Good luck with your project!




Posted By: Aramil
Date Posted: 30-December-2009 at 16:54
Thanks for the reply!

I have decided to go with the Audi 5 cylinder engine instead now for the record, but progress has been slim and none to be honest, what with getting a mortgage etc!

Rob.



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