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ABS and Traction Control lights on

Printed From: Bavarian-Board.co.uk - BMW Owners Discussion Forum
Category: Technical & Model Specific Forums
Forum Name: BMW 5 Series
Forum Discription: This forum will deal with any issues on the BMW 5 Series (E12, E28, E34, E39, E60 & E61)
URL: http://www.bavarian-board.co.uk/forum_posts.asp?TID=43822
Printed Date: 26-April-2024 at 06:41


Topic: ABS and Traction Control lights on
Posted By: Stuganderson
Subject: ABS and Traction Control lights on
Date Posted: 28-January-2009 at 01:09

Hi again,

The other day both the ABS and traction control lights on my dash lit up and have since stayed on. I have a 2000 528i Sport.

I did notice a grinding noise when i pressed the brake but i didn't think anything of it as the car hadn't moved for 6 days, and i thought it would clear (it did).

The brakes do feel a bit juddery now though and i'm going to have a look at them within the next couple of days.

Could it just be grit/salt from the roads or is there something more serious crying out for my attention??

 




Replies:
Posted By: shinyb1
Date Posted: 28-January-2009 at 08:36

mine did this on my e36 323 , it was my front r/h abs sensor , changed both at same time , spot on now



Posted By: Andrew Rolland
Date Posted: 28-January-2009 at 13:13

Yeah classic E39 fault.

You more than likely have a faulty wheel sensor.

This needs to be diagnosed by a garage with the car hooked up to the diagnostic machine.  This will identify the faulty sensor.  A new OEM sensor from ECP will set you back about £60.  It is an easy 30 min diy job provided you have a 5 mm Allen key.

Once the new sensor is fitted the fault light will remain on until you have driven a short distance.  After this the light will go out and the car will behave normally.  the fault however will still remain buried away in the cars brain but this is nowt to worry about.

Do a search on here and you will find plenty of similar threads including at least two from me! 

Andrew



-------------
Be exclusive and drive a Petrol 5 Series!

Current
'13 62 F10 535i MSport Auto

Previous
'04 04 E60 545i SE Auto
'03 53 E60 545i SE Auto (Stolen)
'98 S E39 523i SE Auto


Posted By: Fergi
Date Posted: 29-January-2009 at 10:52
I've also got this problem, am I right in thinking if you get the ABS/DSC light on and lose your speedo and fuel consumption gauge the sensor at fault is the N/S rear?


Posted By: Andrew Rolland
Date Posted: 29-January-2009 at 12:34

Welcome to the forum.

Yes it is possible but you should get a diagnostic check done to confirm this.

Andrew



-------------
Be exclusive and drive a Petrol 5 Series!

Current
'13 62 F10 535i MSport Auto

Previous
'04 04 E60 545i SE Auto
'03 53 E60 545i SE Auto (Stolen)
'98 S E39 523i SE Auto


Posted By: kbannon
Date Posted: 29-January-2009 at 12:40
Originally posted by Fergi Fergi wrote:

I've also got this problem, am I right in thinking if you get the ABS/DSC light on and lose your speedo and fuel consumption gauge the sensor at fault is the N/S rear?

It is most likely a sensor but it could be anything else within the system hence Andrew's recommendation for a diagnosis.
When my ASC light went on my '97 E39, it was the bowden cable ( http://www.realoem.com/bmw/showparts.do?model=DD32&mospid=47539&btnr=13_0413&hg=13&fg=15 - #3 here )


-------------
Current: 2009 E60 520d "Sport" tractor
Previous: 1989 E30 320i SE
1997 E39 523i
2003 E39 525i Sport Individual


Posted By: Stuganderson
Date Posted: 31-January-2009 at 11:23

I've got my car booked in on Wed to get it hooked up to the diagnostic m/c to see which sensor is faulty.

You guys were right, my mechanic said it was a common fault on E39's.

Thanks for your help.



Posted By: fozzymandeus
Date Posted: 02-February-2009 at 04:30
The E38 I've recently acquired has a similar problem, ABS, DSC and Brake Pad Wear lights all illuminate when the car gets warm.

I think it's the Bosch ABS ECU that's to blame. OBD says "Right Rear Wheel Sensor" but that's been changed to no avail. I'm gonna send the ABS unit off to be repaired at one of those places that does a wee bit of soldering. Cheaper than the £1300 for a new one from BMW.

My reasoning for suspecting the controller is that it sits right above one of the exhaust manifolds - not a great place for a PCB, unless you want to slowly bake it.


-------------
Beating around the bush.


Posted By: Stuganderson
Date Posted: 20-February-2009 at 11:09

Only a week after I got my car back with a new front passenger side sensor the traction control and abs lights are back on!!

It's back in to get hooked up to the diagnostic m/c today but the mechanic seems to think it may be the abs module.

That sound about right to you guys??



Posted By: fozzymandeus
Date Posted: 20-February-2009 at 17:53
What I said above, chap. 

Mine is at www.ecu-testing.com right now.


-------------
Beating around the bush.


Posted By: Andrew Rolland
Date Posted: 20-February-2009 at 18:26
Originally posted by Stuganderson Stuganderson wrote:

Only a week after I got my car back with a new front passenger side sensor the traction control and abs lights are back on!!

It's back in to get hooked up to the diagnostic m/c today but the mechanic seems to think it may be the abs module.

That sound about right to you guys??

Yes it is unfortunatley.  When my first wheel sensor failed, the gargae that diagnosed it for me told me that it could be either the wheel sensor (front offside) or the ABS unit itself.  Their advice was to swap out the sensor as this was the cheap(er) fix.  In both of my cases it was just the wheel sensor.

Although I'm sure on 5 owner had a fault with a connection or a broken wire which indicated a fault but the wheel sensor was o.k. as was the ABS unit, but I think it was a struggle to find the fault though.

Keep us posted 

Andrew



-------------
Be exclusive and drive a Petrol 5 Series!

Current
'13 62 F10 535i MSport Auto

Previous
'04 04 E60 545i SE Auto
'03 53 E60 545i SE Auto (Stolen)
'98 S E39 523i SE Auto


Posted By: Stuganderson
Date Posted: 21-February-2009 at 10:59

After having it diagnosed again, it's registering a fault with another two sensors. The same one which has been changed on the front and also one on the back.

I read somewhere that if the cruise control or the speedo are not working then that could indicate a sensor fault on the back wheels.

My cruise and speedo are working as normal.

My brakes are now making a hell of a noise too, a grinding noise but with a springy, spongy feel as well.

Something 'aint right!!



Posted By: Dergside
Date Posted: 21-February-2009 at 11:08

I wonder if there is any possibility of an issue with an ABS relay or something like that that could be causing misleading errors to be reported on the diags?

I had an e36 325i that showed an ABS warning light but couldn't get in to the diags to read the faults.  When one of the relays was changed, hey presto, the diags were available again and then the correct problem could be identified.  I know its not a direct parallel but it might be worth thinking about. 



-------------
Now: BMW 523i SE '00, 318i SE - e91 '07, 325i Coupe '93.

Prev:
e46 328i SE Touring, 330Ci, 318Ci.
e39 523i SE.
e36 325i Coupe *2, 323i SE, 316iSE.
e30 325iSE 2dr, 320i Conv, 320i 2dr, 316i.


Posted By: Hasso
Date Posted: 21-February-2009 at 12:50

Originally posted by kbannon kbannon wrote:

Originally posted by Fergi Fergi wrote:

I've also got this problem, am I right in thinking if you get the ABS/DSC light on and lose your speedo and fuel consumption gauge the sensor at fault is the N/S rear?

It is most likely a sensor but it could be anything else within the system hence Andrew's recommendation for a diagnosis.
When my ASC light went on my '97 E39, it was the bowden cable ( http://www.realoem.com/bmw/showparts.do?model=DD32&mospid=47539&btnr=13_0413&hg=13&fg=15 - #3 here )

The bowdenwire is only on cars before 09/98 and gives ONLY ASC light not ABS.  A sensor gives both ABS/ASC light

 



-------------
BR Hasso
BMW 540T 2001 6 speed.
BMW 316G (biogas) -1998
http://www.autopower.se/galleriet/bilder.asp?bil=40895
http://www.autopower.se/galleriet/bmw.asp?bil=45700
http://www.autopower.se/galleriet/bmw.asp?bil=40865
http://www.autopower.se/galleriet/bmw.asp?bil=45749



Posted By: fozzymandeus
Date Posted: 21-February-2009 at 13:08
People are starting to talk about cars that are pre Bosch 5.7 electronics, i.e. cars without DSC.

The failed ABS controller is a commonly occuring problem, due to the fact that the electronics all sit within the engine bay as opposed to earlier ASC cars that have a controller under a front seat, out of harm's way.

A possible thing to try might require an identical (same engine, gearbox, model year etc car). You can try swapping out the controllers from a vehicle in full working order to see what happens. I'm not sure I'm actually recommending this, but who knows.

Also, problems can arise due to the rings on the wheel hub (inductor rings? maybe? I forget) needing a damn good clean, to stop a patchy signal being sent.


-------------
Beating around the bush.


Posted By: Hasso
Date Posted: 21-February-2009 at 13:13
Originally posted by Stuganderson Stuganderson wrote:

After having it diagnosed again, it's registering a fault with another two sensors. The same one which has been changed on the front and also one on the back.

I read somewhere that if the cruise control or the speedo are not working then that could indicate a sensor fault on the back wheels.

My cruise and speedo are working as normal.

My brakes are now making a hell of a noise too, a grinding noise but with a springy, spongy feel as well.

Something 'aint right!!

Hi first of all, the sensor you changed in front, no problem with that no drilling out or some parts of the old sensor still in the hole.? Its very easy to damage the trigger points in the wheelbearing if you need to drill the sensor out. Then you get problem when out break when you drivs slow, if the sensor cant read properly from the triggerpoints it think the wheel is standing still and the ABS starts pumping.

But I think you get a typical fault fore modulproblem, there is no diagnos who can say that the modul is faulty its says sensorfaulty or ABS in and outlet valve insstead.

Best to have is BMW INPA Ediabas with a laptop there you can se  live how the sensorsignal works if you dont have any problems with the sensorsignals when you drivs the car its proberly the absmoduls its a very commen faulty on -99-00 E39/E38 I have seen at least 500-600 cars all over the world the last 7-8 years.

BMW Inpa could look like this in live when a frontsensor is faulty when you drive the car.

http://www.autopower.se/galleriet/bloggbilder/00015152_s640.jpg - http://www.autopower.se/galleriet/bloggbilder/00015152_s640. jpg

http://www.autopower.se/galleriet/bloggbilder/00015153_s640.jpg - http://www.autopower.se/galleriet/bloggbilder/00015153_s640. jpg

 

 

 



-------------
BR Hasso
BMW 540T 2001 6 speed.
BMW 316G (biogas) -1998
http://www.autopower.se/galleriet/bilder.asp?bil=40895
http://www.autopower.se/galleriet/bmw.asp?bil=45700
http://www.autopower.se/galleriet/bmw.asp?bil=40865
http://www.autopower.se/galleriet/bmw.asp?bil=45749



Posted By: Stuganderson
Date Posted: 23-February-2009 at 13:57

It's looking increasing like the Abs conrol unit is faulty.

Is it as easy as removing the six bolts to remove it? I know i can send it away to get it refurbished so i'm thinking if it's that easy i'll do it myself.



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'00 528i Sport


Posted By: Fergi
Date Posted: 23-February-2009 at 15:57
fozzymandeus wrote:   A possible thing to try might require an identical (same engine, gearbox, model year etc car). You can try swapping out the controllers from a vehicle in full working order to see what happens. I'm not sure I'm actually recommending this, but who knows.

Don't think will work as you would have to have the replacement part coded to your car wouldn't you? I've just sent my controller of to BBA as it was definetly a heat related problem.

-------------
Current: '99 E39 528
Previous: '97 E38 740
             '92 E34 525


Posted By: fozzymandeus
Date Posted: 23-February-2009 at 21:23
there's nothing to recode if it's the same car, MY, engine etc etc.

Unless the ECU is clever enough to check the VIN! ;)

Recoding is, as far as I know because of differences in setup, for example 4.4 ltr cars have drive by wire throttles, but 3.5 ltr ones dont.

I Could be Wrong!!

Oh and yes, Off with the bolts, out with the connector, away with the electronic gubbins.

Battery really ought to be disconnected.

and you might need to remove bits of the air filter for access.


-------------
Beating around the bush.


Posted By: Stuganderson
Date Posted: 24-February-2009 at 21:22

Garage thinks the Abs module is faulty, but he is talking about replacing the whole unit, eg the pump part and the control unit which i believe is bolted on the front of the pump.

The whole unit is obviously quite pricey, i'm just wondering if i need to? Does the Abs pump fail often or is it a case of just replacing the control unit?

 



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'00 528i Sport


Posted By: Hasso
Date Posted: 25-February-2009 at 07:17

No the hydralic unit is without problem  I dont know any at all who have fail so far..

Its not difficult to take away the elektronicmodul from the hydralunit se pictures here, you can drive the car without the modul if you cover the hydralunit with plastic but you have no speedo or ABS breaks.

http://www.autopower.se/mekartips/mekartips.asp?dokid=103 - http://www.autopower.se/mekartips/mekartips.asp?dokid=103

In Sweden we send the unit fore repair to USA, this have worked perfect most of the times. They are very good to deal with in some cases that the unit would not work people get there money back without problems, it have happend 2 or 3 times of all moduls we have send over.

http://www.modulemaster.com/ - http://www.modulemaster.com/



-------------
BR Hasso
BMW 540T 2001 6 speed.
BMW 316G (biogas) -1998
http://www.autopower.se/galleriet/bilder.asp?bil=40895
http://www.autopower.se/galleriet/bmw.asp?bil=45700
http://www.autopower.se/galleriet/bmw.asp?bil=40865
http://www.autopower.se/galleriet/bmw.asp?bil=45749



Posted By: fozzymandeus
Date Posted: 25-February-2009 at 19:15
Well, if it helps, I installed my repaired unit today.

Now, for me, ABS and Brake pad wear lights extinguish as they should, but the DSC light stays on. Apologies if this is an attempt at a bit of a hijack but I have a question for anyone that knows...

...when I bought the car, the purchaser gave me a spare control module, telling me that he'd tried a swap over with another faulty unit from a 728i, and this was currently on the car. The unit in the box was allegedly the original unit, which I sent off for repair. Now I'm wondering whether I've actually repaired the unit from some guy's 728i, and my original unit is sitting unrepaired in the kitchen. What do you think?

Also... if this is the case, how to I recode the repaired unit to match my car? They DO have the same part number.


-------------
Beating around the bush.


Posted By: Stuganderson
Date Posted: 25-February-2009 at 19:47

Thanks Hasso, you certainly know your way about the engine bay!

I'll remove the module as soon as i can and get it sent away for refurbishment.

Many thanks.



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'00 528i Sport


Posted By: big pimpin
Date Posted: 25-February-2009 at 19:53
Originally posted by Andrew Rolland Andrew Rolland wrote:


Although I'm sure on 5 owner had a fault with a connection or a broken wire which indicated a fault but the
wheel sensor was o.k. as was the ABS unit, but I think it was a struggle to find the fault though.



It was me! Sorry guys, seem to be a bit late to this party!

I had a similar problem, diagnostics pointed me to a sensor, replaced that, then I read about the ABS module, got
it refurbed, took it to a main dealer, they couldn't pinpoint after several hours looking. In the end it was a broken
wire!

Full tale of woe and how to blow several hundred quid here:

http://www.bavarian-board.co.uk/forum_posts.asp?TID=41331&KW=big+pimpin - clicky




-------------
E90 320d - M635 CSi - 635CSi Highline - GMC Typhoon - 4.6 P38


Posted By: bmwcare
Date Posted: 25-February-2009 at 19:53
Originally posted by fozzymandeus fozzymandeus wrote:

how to I recode the repaired unit to match my car? They DO have the same part number.


Autologic & GT1 do it.
Some controllers can be recoded using other equipment (Bosch etc.)

Kind Regards,
Eddie.



-------------
BMW & Mercedes Specialist.
Galway & Surrounding Areas.
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Posted By: fozzymandeus
Date Posted: 25-February-2009 at 21:12
Thanks - great to have such a quick response!

So it's quite easily doable. Maybe I'll be ok, or maybe I'll have a pig of a time finding the problem. Who knows. :)


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Beating around the bush.


Posted By: pauliexjr
Date Posted: 25-February-2009 at 22:47

Having a similar problem with my 535i at present. Garage reckon it's a dry solder joint in the ABS unit. Going off for refurbishment as we speak (substantially cheaper than a new replacement!).

Doesn't actually affect the car, just wind up with Blackpool illuminations on the dash!



-------------
I'm only here for the beer!
535i E39 in Atlantis blue
Shogun Sport 3.0 V6 lpg converted ('er in doors' baby!)
Yamaha XV750 trike


Posted By: Stuganderson
Date Posted: 03-March-2009 at 20:32

Hi again,

I got a call from the place where i sent my Abs module off to today. They couldn't find any fault with my unit.

The guy on the phone suggested it may be a wiring issue. I assume he meant the wires going into/out from the sensors??

I was so hoping i'd get the module back and i could re-install it and the problem would be solved. No such luck!!!



-------------
'00 528i Sport


Posted By: Andrew Rolland
Date Posted: 04-March-2009 at 08:12

Originally posted by Stuganderson Stuganderson wrote:

The guy on the phone suggested it may be a wiring issue. I assume he meant the wires going into/out from the sensors??

T'is not un heard off.

See the thread Big pimpin mentioned.

http://www.bavarian-board.co.uk/forum_posts.asp?TID=41331&KW=big+pimpin - http://www.bavarian-board.co.uk/forum_posts.asp?TID=41331&am p;KW=big+pimpin

Will be tricky to find though. And will mibbie still cost you a few quid to sort out.

Andrew



-------------
Be exclusive and drive a Petrol 5 Series!

Current
'13 62 F10 535i MSport Auto

Previous
'04 04 E60 545i SE Auto
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'98 S E39 523i SE Auto


Posted By: Stuganderson
Date Posted: 14-March-2009 at 12:36

Hello again,

Still haven't got these pesky lights to go out on my dash yet.

I had the wheels off and had a look at the sensors for myself. Are they the black ones or the longer blue ones?

I assume the are the blue ones as i don't have a black one on the front drivers side.

I've had a sensor replaced on the front offside (passenger?) but if it is the blue one it didn't look anything like new!! it was really dirty and when i opened it up there was a little water inside and also small bits of dirt.

I cleaned it out and got all the wheels back on but......you guessed it, the bloody lights are still on!!



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'00 528i Sport


Posted By: fozzymandeus
Date Posted: 14-March-2009 at 14:12
Tangential, but potentially useful, I've now solved my problem.

My ABS unit was cooked, so I sent what I thought was the original one to be repaired, putting what I thought was a 728i unit (also cooked) in instead.

It turns out I repaired the 728i unit, so when I replaced it, it was from a different car. Also turns out that the difference between the units, software wise, is virtually nil. ABS started to work right out of the box.

All that needed to be done to fix the DSC light was to have the unit recoded with Autologic, to put the data for the steering angle calibration into the controller. This was duly done, and all is well from an Electronic standpoint.

Now I just have to work out why I have rapid front o/s tyre wear.


-------------
Beating around the bush.


Posted By: Fergi
Date Posted: 15-March-2009 at 09:27

Re Stuganderson

It must be your ABS ECU, I had mine repaired at BBA for £125, never bothered changing any of the sensors, fault cured. BBA sent a letter back with my unit stating that wheel sensor faults can be thrown up even when they are all ok, ie: the fault is with the control unit.



-------------
Current: '99 E39 528
Previous: '97 E38 740
             '92 E34 525


Posted By: Stuganderson
Date Posted: 15-March-2009 at 11:06

I have already sent my ECU away and it got the all clear. I wish it had been faulty then i would now what the problem was!!

Think this is the 8th or 9th week and i'm still no further forward.



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'00 528i Sport


Posted By: Andrew Rolland
Date Posted: 17-March-2009 at 08:16

Stuart, the abs sensors are fitted to the inside of the front hubs and are virtually at the centre of the hub.  On the nearside front the sensor is located at the 9 o'clock position.  The front sensor is mounted to the hub so that the shaft of the sensor is parallel to the line of the front axle. The nearside rear sensor is positioned at 7 o'clock and is mounted so the shaft of the sensor is positioned radially to the hub.  Or is it 3 o'clock and 5 o'clock....  you know what I'm getting at.

The wire is either black or grey, I think you must be confusing the brake pad wear sensor wire.  Both wires are joined to their respective looms in the same box mounted on the inner wing.  The brake wear sensors are only fitted to the nearside front and the offside rear wheels.

Andrew



-------------
Be exclusive and drive a Petrol 5 Series!

Current
'13 62 F10 535i MSport Auto

Previous
'04 04 E60 545i SE Auto
'03 53 E60 545i SE Auto (Stolen)
'98 S E39 523i SE Auto


Posted By: Stuganderson
Date Posted: 17-March-2009 at 13:46
Thanks Andrew, as usual, you've been very helpfull.

-------------
'00 528i Sport


Posted By: Johnny conway
Date Posted: 24-March-2009 at 16:28
this just happened me last week. rev counter started hopping and then giving up and then shoot up again hopping away. the engine would give a couple of coughs. fuel guage was all over the place and the mpg guage did not work at all. after the engine would cough the brake pedal would go mental, abs and sensor lights would illuminate and then it would run ok. didnt like that coughing business. all this would happen every so often from startup. i replaced the ns rear sensor coz i knew that it was the only one which wasnt replaced recently. all ok since. it seems that when one sensor fails the rest are approaching failure like as if they are wired in series. if you end up replacing one at a time at the dealers, it becomes big bucks with labour and all each time in a relatively short space of time.may aswell replace all at the same time but getting back to rev counter problems there still could be intermitting failure on the ns rear sensor.  

-------------
Brucie


Posted By: Andrew Rolland
Date Posted: 25-March-2009 at 12:55

I had both my front sensors on my E39 fail virtually exactly 1 year appart.  My local garage did the diagnostics for me both times for free, cos I asked nicely and went in at the crack of dawn.

John, sounds like your battery is on the way out.

Andrew



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Be exclusive and drive a Petrol 5 Series!

Current
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Previous
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Posted By: Johnny conway
Date Posted: 26-March-2009 at 01:26

had a peep at the battery Andrew - it is a (BMW) battery - could it be the original? - didn t see a date on it. the car is a 2000 model. i dont think the battery is supposed to last 9 years. come to think of it - ive noticed a brighter headlight beam when revd.

Cheers

j



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Brucie


Posted By: Andrew Rolland
Date Posted: 26-March-2009 at 08:05

Batteries mibbie last for 4 to 6 years?  So your probably coming to the end of the life of the second one.

Replacing a battery can cure a number of weird and wonderful electrical faults.

Andrew



-------------
Be exclusive and drive a Petrol 5 Series!

Current
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Previous
'04 04 E60 545i SE Auto
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