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Direct Link To This Post Topic: M3 Evo Sport tuning.
    Posted: 29-December-2004 at 19:49

Hi, I'm new to this forum, and subsiquently posted my 1st post to the wrong forum!  I have a 2.5L Evo Sport, basically very down on power - 180BHP, was 145-150BHP before I fettled with the air flow meter. I fitted a new air flow meter, and power dropped but not by too much. I have read a few posts about the Evo Sport and about the exhaust systems. It does have the Hayward and Scott system fitted, and by what I see to some of the posts, the best place for this system is in the bin?? One owner said it lost him 42BHP. The Miltek seems to be the kiddy to have, so I have ordered one. I know about the modification because of the different bore sizes.

I have also replaced the throttle switch, both coolant temperature sensors and lambda probe too. Engine was rebuilt aboy 30K ago by a competent BMW Technician and has recently had the tappets done by Munich Legends, so I am trusting the valve timing and clearnces are ok. It had an amd chip fitted in the ecu, which I got Superchips to replace, as I thought this may have caused the problem. It made not difference atall.

Besides this excessive power loss, which I am hoping the Miltek may sort a large portion of it out, the car runs extremely well. It is also incredably bad on fuel - 18MPG at best. My EuropaMeister used to give easily 30MPG, and would litterily run rings arround the performance too, and that still had the factory cat and exhaust still fitted! Wish I kept that car!

I also fit and map the Dastek Unichip at my works which is a mappable "piggy-back ecu". I wanted to fit one to my car to try and gain some more power back - its almost as if its very retarded and rich. But unfortunately the version of chip I need is no longer available. So wondered if anyone could tell me if there is another mappable "piggy-back ecu" available for these cars?

Also, can anyone recommend a good trimmer as my front seats need a minor bit of attention - foams have wear which are causing the fabric to sag.

Paul.  

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Direct Link To This Post Posted: 30-December-2004 at 01:16

Hi Paul , nice to meet you .

My car's a standard 2.3 and runs well but my fuel consumption isnt too clever at 23mpg average ! I've only had this one since the summer so I'll have to look into it over the winter , I took it to Bruntingthorpe recently and it went very well so I'm sure its giving good power .

Steve .

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ex 5 x e30 m3'3
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Direct Link To This Post Posted: 30-December-2004 at 04:09
Originally posted by SHEPSM3 SHEPSM3 wrote:

So wondered if anyone could tell me if there is another mappable "piggy-back ecu" available for these cars?




The MAXX Alpha-N is a good piggy back unit. Easy to program and get's rid of the AFM as well. Some people on this board have installed it. Do a search and I am sure you will find a lot information.
Have a look on s14.net as well. HERE is the link
E61 520d, slow and buzzy but my wallet likes the mpg.....
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Direct Link To This Post Posted: 30-December-2004 at 06:21
Sorry can't help with the power loss although I would recommend a Miltek.

With regards to the trim try www.atrim.co.uk Have'nt tried them myself but have heard good things from others on other forums
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Direct Link To This Post Posted: 30-December-2004 at 16:36

Thanks for your comments and info guys,

Will blunder on with it and post my results on here as soon as its running pukka.

 

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Direct Link To This Post Posted: 30-December-2004 at 16:39
I spoke to H & S some years ago about their E30 M3 exhaust. They were honest enough to mention(after I asked about R&D) that it had undergone no real development - not even a car dyno tested. I didn`t buy. At £750 I would of rather of bught a brand new BMW well developed exhaust for 300 quid more.


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Direct Link To This Post Posted: 30-December-2004 at 16:50

Thanks Darren M

I used to own a EuropaMeister M3 - the rarest! It was factory standard with standard BMW echaust system on it, and it absolutely flew! It had great economy too. It would litterily bounce off the rev limiter (standard setting) in top gear easily. It would run rings arround my Evo3. Having owned one which was extremely good, I am determined to get this one to atleast standard power output.

Theres alot to be said about genuine parts!

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Direct Link To This Post Posted: 03-January-2005 at 09:20

How do you know what the BHP is? you have stated various figures but are these from a rolling road or just guestimates?

I also own one of these cars and mine bounces off the rev limiter so do not be dissapointed yet! My economy is circa 22mpg on shortish runs along a & b roads so plenty of short hard bursts of acceleration. But in quieter moments I have managed 39MPG - but not often! 

Despite the extra BHP over the other cars, it will not show a big performance increase a bit more torque but the gearing is also altered for economy and probably quieter running. 

One of the problems I feel maybe all the extra bits and peices that have been fitted and how they interact with each other. You need a base line to start from otherwise you could be chasing yourself around in a circle.

My car is completely standard now 4 yrs into ownership but it took me 2 years to sort out a misfire problem and went to 3 specialists (within the dealership) to no avail. Eventually a second new coil sorted it but who knows what the problem was many things were changed two times.  

Some people have spent thousands on these engines trying to improve performance but a standard engine correctly set up is not going to be a slow car. I personally would not bother to fit a Miltec if your bhp figures are correct - Miltec is not going to find you another 58bhp!

Personally I would get someone to check out the ECU, take compression readings (despite the rebuild - assume nothing), fit a standard chip and locate a secondhand exhaust system - Bexley Motors may have one. ML will probably have done a good job on the clearances but to be sure (in order to create a base position) have these checked again.

If the compression readings are correct, the valve clearances too then I would major on electronics and fueling do one thing at a time and just go through step by step. You mention an AMD chip do you still have the figures/graph from the rolling road (assume this was done by a previous owner from the info given). 

By the way what colour is the car and the mileage? 

richard
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Direct Link To This Post Posted: 03-January-2005 at 16:06

Hi Richard,

I agree with you, I don't expect to get another 50 odd BHP from my car just with a Milltek exhaust system. I'm replacing it as I know the H&S system doesnt suit the S14, Milltek has much praise, and the genuine artical from the main dealers are an extortionate price at the moment. I am suspectiong the ECU. I could get it tested, but I know of no-one who tests ECU's and come back with a reliable result.

I went to compression test the engine, but I am waiting for an abapter, as the spark plug thread is different than the norm. The valve clearances and valve timing have been checked a couple of times according to the reciepts I have. Not to say they are right of-co****. I am also suspecting the Crankshaft could be wrong, this is another reason for checking the cylinder compression and efficiency tests. If the compressions are down and the efficiency test eliminates the cylinder head, valves, gasket, pistons and rings, then it can only mean that the crank is incorrect. The crank was replaced at the engine rebuild. Pistons were not though, so bore wear was probably ok although the rings were replaced too.

The only things which hasnt been replaced engine management wise are the two crank sensors, and the ECU. A new ECU is over £600 and I doubt if I would be able to find one S/H? The throttle switch, Air flow meter, coolant temp sensors, lambda probe have all been replaced. The Dist Cap, HT Leads and Coil have also been changed. Everything so far has been genuine BMW, except AFM which I got from Bosch direct. The car is now much better, but still not as it should be.

I operate a rolling road, It had approx 140BHP when I got it. It now has 188BHP. Shows 162BHP at the road wheels. Trust me, these figures are correctand not guestimates. Trust me also, the engine does feel very retarded and flat throughout the rev range. Bexleys tell me I should see atleast 180BHP at the roadwheels. My E30 318is is completely standard, done 159K and would certainly stay with my Evo3 when I first bought it. Anyway, going on a bit.

The car is Black, done 90oddK (Evo3)

The Europameister was Macau blue and had around 100kms when I sold it. Nice car that was.  

Will plod on with it nonetheless.

Paul

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Direct Link To This Post Posted: 03-January-2005 at 16:42
Paul, does the car have traction control fitted? Just wondering. There was an Evo Sport for sale recently with a H & S exhaust and seeing as you have bought one with the same exhaust I`m guessing it`s the same car.
Definately see how it behaves with the Miltek on. I remember John W was amazed at what happened when he ditched the H & S for the Milltek (40 HP if I remember correctly).

Seeing as you operate a rolling road, any discount for us M3`ers?. Maybe a group session one weekend in Spring. Just a thought.
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Direct Link To This Post Posted: 03-January-2005 at 18:06
Due to a poor running problem I replaced the AFM, injectors,
O2 sensor, distributor cap and rotor but eventually I had to
replace the ecu on my sport evo. Bosch supplied a 091 (as
fitted to the 215bhp cars) computer as the exchange unit for my
original 092 (sport evo) computer - apparently there is a slight
difference in ignition timing and fueling - but so far the car is
running the best it ever has and better than my previous m3.
The cost for the ecu from bosch was £423 inc. vat.

I had a Miltek on my previous m3 and was very happy with it,
but I wouldn't fit one to my sport - I will eventually be fitting a
new OE centre section (my current one has had the cats
removed) - despite the high cost I reckon its the best system for
these cars unless your looking for a serious power increase.

Mark
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Direct Link To This Post Posted: 04-January-2005 at 05:44

Paul

Nice to have a rolling road!!

It is difficult to imagine someone fitting the wrong crank, has the performance been a problem since the overhaul? - do you have the parts purchase receipts to be able to check the part no's.

It is relatively easy to check whether the timing lines up as you probably know? - there are two notches at the front end of the camshafts that line up with corresponding notches on the 'front most cap' and these all line up with the crankshaft at TDC on No 1.

I have had problems with the crankshaft sensors but only after being clouted by shrapnel from a disintegrating starter motor, then the car either started or did not but knowing that is probably not a lot of help.

It would appear to lead back to the ecu but there seems to be no way of telling that I know of - however there is a guy called Phillip Crouch who seems to be a bit of an electronics/M power wizzard. He used to be a partner at Hartlake but then left. The last I heard he was working a day or two at Birds - Uxbridge so maybe worth speaking to him to see if he can offer a check method/soloution.

Richard  

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Direct Link To This Post Posted: 04-January-2005 at 19:00
Originally posted by Darren M Darren M wrote:

Definately see how it behaves with the Miltek on. I remember John W was amazed at what happened when he ditched the H & S for the Milltek (40 HP if I remember correctly).




Darren,

That was Andy O'Hara, not me. My Sport Evo produced 225 BHP with BMW exhaust and no cats (if I remember right) on the Bexley's rolling road. Putting on Motec ECU, Milltek exhaust and Schrick cams produced 252 BHP and it felt much much better.

SHEPSM3,

Mate, I have had a few pints this evening.....but I can't get my head around why this engine isn't doing the biz. Don't Bexley's know why?
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Direct Link To This Post Posted: 04-January-2005 at 19:01

Thanks guys for your info.... I have been driving the car harder the last couple of days, and it seems to be getting better??? Maybe getting used to it? Will R/Rd it Friday so let you know.  Seriously it does feel great sometimes, not so great on others, particularly if accelerating hard in 3rd from 2000 RPM, it feels flat right the way upto 7000 then even flater to the rev limiter, not that I'm one for bouncing it off the rev limiter! Then change into 4th and full throttle it again it backfires once with a large flame out the back. This may impress some people......but not me . So it maybe ECU. Got exhaust coming anyway, will fit it first then test it.

Darren, yep, its that car! Nice guy who I bought it from, but despite what he said to me before I bought it, hes placed posts on here about poor performance with this car, so he knew about it. A rolling road session would be good, but our dyno is an old Bosch dyno with no printer, basically, I have to take power readings in 4th gear from 2000 RPM in 500 RPM increments untill I see a power drop off. Then I have to plot onto a graph. As you can appreciate all this takes alot more time than newer dynos which allow you to get into 4th gear then plant the throttle to the redline. We do also have the latest A/F ratio meters for accurate gas readings. There are no worries about the dyno's accuracy though, its been proved correct time and time again. Provided everyone is happy with that, then I have no problems in holding a R/rd day. It depends on how many people want to join in really. We are in a nice setting.. Castle Combe in wiltshire, on the doorstep to the race circuit. I am unsure if there is a BMW track day at the circuit this year? Maybe a good time to hold one of these days?

Mark, couldn't you get an 092 ECU? or was it available just more expensive? I think I would like to try and find a donor one before buying a new one, the costs are getting a little out of hand.

Richard, yep, me knows how to check the valve timing, but I havn't yet had one of these cam covers off, so it sounds like its the same as a Ferrari 348 I done recently with the notches in the cams and no1 caps. It had good power before the rebuild. Then theres loads of reciepts for internal engine parts including the Crank. Then a few more reciepts, one saying more work required after crankshaft replacement. There is no reciept to say that the crank was ever replaced after that date. It would be hard to tell a couple of mm difference in two crankshafts side by side. Also the part number maybe correct, and packed wrong? who knows? I think if the crank sensors play up, it would probably actually cut the engine, or have a misfire as though hitting a brick wall. I thought they may have been connected the wrong way round, but when I connected them up the other way, the car wouldn't start. Plus they had been marked up by whoever did the engine job. I have absolutely no idea why the engine was pulled apart, or even if the crank was ever replaced. On the crank reciept it had "please return crank asap" This could have been the old one? No idea? Probably getting hold of that particular owner would be impossible.

God I can type for England .

Anyway, cheers lads.

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Direct Link To This Post Posted: 04-January-2005 at 19:10

Hi John! Bexleys said Air Flow Meter, or Throttle switch not seeing full throttle, they have replace a fair few of these apparently. I really thought the Air Floe meter would sort most of the problem out, I did adjust the old one, and got alot more power, but still 50BHP down on standard. I live a fair ways from Bexleys, much as I'd like to have them sort the car, I find half the fun in finding the fault myself. I can usually sort anything out, but as its me own car, like a plumber, it get left!

  CHEERS! Paul.

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Direct Link To This Post Posted: 05-January-2005 at 08:15
Paul

The guy's who ordered the replacement ecu gave Bosch the
part no from my old computer - I don't think the 092 computer is
part of their exchange scheme as it was only fitted to 600 cars. I
have a copy of a std spt evo chip which I may try sometime this
year - but the car is going great as it is! I was having dreadful
over-fuelling problems on cold start up (wouldn't pull, stalling
etc) then after changing the AFM, injectors etc it got worse! On
fitting my chip to the old ecu the car ran fine when cold but had
an erratic misfire when warmed up - the new ecu solved
everything - although I'd rather have the proper spt evo chip
fitted - just in case.

I currently have a "loan" 092 computer from Nigel Moesley in
the house at the moment (which I'm sending back this week) all
this did when fitted was to fire the engine twice and then flood
it. This unit has a Bexley's sticker or it - so it's probably been
tampered with in the past.

I certainly don't have any flat spot problems when going
through the gears - I've always found m3's slightly lumpy at low
revs/speeds - and in fact it's now revving round to 4000+ rpm
much quicker than my 2.3 car did or what my current one did
when I bought it!

Hope you get the problem solved - I know all about the
expensive side of these cars.

Mark
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Direct Link To This Post Posted: 05-January-2005 at 08:26
Guy's
ECU's are NOT different at all. It's just the chip itself. Whatever M3 ECU you have, just swap the chip to the correct one for the one your enginer equires.
Checking the crank for 2.5? Easy, just feel the crank pulley on the front. If fitted with a nut --> 2.3
The 2.5 is fitted with a bolt.
Don't understand that all the specialist having fiddelt with you car can't find it.
If the AFR's are not way out and everything else is running fine (mechanically wise) you should see much more bhp's

Edit: just read you first post again. You mentioned it's bad on fuel. What are the AFR's? Did you have a chance to check the properly yet?
Even as a 2.3 it should produce more power.

Edited by UweM3
E61 520d, slow and buzzy but my wallet likes the mpg.....
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Direct Link To This Post Posted: 06-January-2005 at 19:36

Cheers for the advice chaps!

Car has been going alot better, untill tonight when it felt really flat a couple of times again. So gut feeling is pointing to the ECU.

I deal with some Bosch agents in Bristol, and only the 091 ECU is available through them. The 092 is main dealer only. Although the agents I deal with seem a little reluctant to exchande an 092 with a 091. Anyone got a tired 091 cheap?

Just saw the posts about some Sport Evo chips being the same as the standard M3. Thats pretty much nailed it for me about buying an 092 from the main dealers, whats the point in spending twice what an 091 is on a 092 which could be a 091? Also, why on earth does BMW charge so much for thier exhaust systems (which have probably been sat on thier shelves for a few years)? I know theres alot of developement gone into designing them, but still doesn't warrant the money really. Don't get me wrong, I would rather have the genuine artical.

Has anyone had a go at supercharging an E30 M3? Not really interested in Turbocharging  . Just a thought!

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Direct Link To This Post Posted: 07-January-2005 at 04:39
I don't thinks it's your ECU, unless it has got the wrong or messed with chip in it.
AFM? any bad track's? Unfortunately you need to remove the sealed black plastic lid to find out.

The exhaust is pricey but is made of Stainless Steel and has got two metal cats in it (assume you mean the Sport EVO section)

No offence but get your car running before you even think about to blow it up with a supercharger
I can get you in touch with one of my friends with a supercharged S14. He can tell you some stories about the 2 engines he has blown up.....
E61 520d, slow and buzzy but my wallet likes the mpg.....
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Direct Link To This Post Posted: 07-January-2005 at 04:45
if it helps, i can send you the correct standard chip for your engine so you can at least try it and see if it helps ?
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